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The injector on a diesel engine is its
most complex component and has been the subject of a great deal
of experimentation -- in any particular engine it may be located
in a variety of places. The injector has to be able to withstand
the temperature and pressure inside the cylinder and still
deliver the fuel in a fine mist. Getting the mist circulated in
the cylinder so that it is evenly distributed is also a problem,
so some diesel engines employ special induction valves,
pre-combustion chambers or other devices to swirl the air in the
combustion chamber or otherwise improve the ignition and
combustion process.
One big difference
between a diesel engine and a gas engine is in the injection
process. Most car engines use port injection or a carburetor
rather than direct injection. In a car engine, therefore, all of
the fuel is loaded into the cylinder during the intake stroke
and then compressed. The compression of the fuel/air mixture
limits the compression ratio of the engine -- if it compresses
the air too much, the fuel/air mixture spontaneously ignites and
causes knocking. A diesel compresses only air, so the
compression ratio can be much higher. The higher the compression
ratio, the more power is generated.
Some diesel engines contain a glow
plug of some sort (not shown in this figure). When a diesel
engine is cold, the compression process may not raise the air to
a high enough temperature to ignite the fuel. The glow plug is
an electrically heated wire (think of the hot wires you see in a
toaster) that helps ignite the fuel when the engine is cold so
that the engine can start.
Smaller engines and engines that do
not have such advanced computer controls use glow plugs to
solve the cold-starting problem
Today’s modern diesels are quiet and normally
require less maintenance than comparably sized gas (natural gas
or propane) units. Fuel costs per kW produced with diesels is
normally thirty to fifty percent less than gas units.
1800 rpm water cooled diesel units operate on average 12-30,000
hours before major maintenance is required. 1800 rpm water
cooled gas units normally operate 6-10,000 hours because they
are built on a lighter duty gasoline engine block.
3600 rpm air-cooled gas units are normally replaced – not
overhauled at 500 to 1500 hours.
Because the gas units burn hotter (higher btu of the fuel) you
will see significantly shorter lives than the diesel units. |